Vacuum Pumps for Roland Printing Machines

Roland printing presses have earned a reputation for robust engineering, excellent print quality and long service life. From commercial sheet-fed presses through to large-format packaging and carton production equipment, Roland machines rely on dependable vacuum systems to ensure accurate sheet handling throughout the printing process.

Vacuum is used extensively within feeder systems, sheet separation mechanisms, transfer sections and delivery systems. Consistent vacuum performance helps maintain reliable sheet feeding, accurate registration and high production speeds. When vacuum performance deteriorates, operators can experience misfeeds, double-sheeting, marking, registration issues and unnecessary production downtime.

VacAir supplies replacement vacuum pumps, carbon vanes, filters, service kits and repair solutions for vacuum systems fitted to Roland printing machinery. Whether you require a direct replacement pump, spare parts or technical assistance diagnosing a vacuum-related fault, our team can help.

Vacuum Pump Support for Roland Presses

VacAir supports vacuum systems used on Roland printing machinery with replacement vacuum pumps, spare parts, servicing and repair solutions. In many cases we can identify the correct pump simply from the pump model number or data plate. Where identification details are missing, photographs of the pump installation often allow us to recommend a direct replacement or suitable alternative.

We regularly assist printers experiencing feeder vacuum issues, sheet handling problems, worn carbon vanes, blocked filters, vacuum leaks and pumps suffering from excessive noise, overheating or reduced performance.

Need Help Identifying A Pump?

Send us the pump model, machine details or photographs and our technical team will help identify suitable replacement pumps, spares or repair options.

Call: 0113 2088501

Email: sales@vacair-superstore.com

Experience Within the Printing Industry

VacAir has strong practical experience within the printing sector. Our senior management team has extensive printing industry knowledge, including almost 40 years of combined working for the UK distributor of Komori and then Ryobi printing machinery (The Knight Organisation). This background gives us a detailed understanding in the engineering of vacuum pump systems used on sheet-fed printing presses and associated print machinery.

Our experience covers Heidelberg, Komori, Roland, Ryobi, RMGT, KBA and Fuji/Shinohara machinery, helping customers identify replacement pumps, source spare parts and resolve vacuum system issues quickly.

We support customers ranging from independent commercial printers through to large-scale packaging and manufacturing groups operating throughout the UK and internationally. Our sister company Printers Superstore also supplies rollers and printing machine spares for offset printing machinery.

How Vacuum Is Used on Roland Printing Machinery

Vacuum plays a critical role throughout Roland presses, helping to separate, transport and control sheets from the feeder through to the delivery section. Reliable vacuum performance is essential to maintaining print quality and production efficiency.

Common vacuum applications include:

• Feeder head sheet separation
• Suction belt and transport systems
• Sheet transfer between printing units
• Paper and carton handling systems
• Delivery and stacking sections
• Ancillary printing and finishing equipment

Where vacuum performance falls below specification, operators may experience poor sheet separation, double-sheeting, feeder stoppages, registration issues and reduced productivity.

How and where vacuum is used on a printing press

Common Symptoms of Vacuum Pump Problems

A vacuum pump fault on a Roland press may show itself as a production issue before the pump itself is identified as the cause.

Common symptoms include:

Poor sheet separation at the feeder
Double-sheeting or missed sheets
Loss of vacuum performance
Reduced airflow
Noisy pump operation
Pump overheating
Blocked or contaminated filters
Worn or broken carbon vanes
Vacuum leaks in pipework or fittings

In many cases, the problem can be resolved with servicing, filter replacement, carbon vane replacement or pump repair rather than replacing the complete system.

Common Vacuum Pump Technologies Used on Roland Printing Presses

Different Roland installations may use different vacuum technologies depending on the age of the machine, the press configuration and the particular section of the press. VacAir can help identify the correct technology and recommend a suitable repair, replacement or upgrade option.

Dry Running Rotary Vane Pumps

Dry running rotary vane vacuum pumps are common in printing environments. They use carbon vanes to generate clean, oil-free vacuum without lubricating oil in the compression chamber.

Clean vacuum generation
Common on feeder systems
Requires carbon vane replacement
Simple and reliable operation

Oil Lubricated Rotary Vane Pumps

Oil lubricated rotary vane pumps may be used where higher vacuum levels or more demanding continuous operation are required.

High vacuum performance
Stable continuous operation
Requires oil and filter servicing
Suitable for demanding applications

Side Channel Blowers (Ring Blowers)

Some printing and finishing applications use side channel blowers where high airflow is required rather than deep vacuum.

High airflow
Low vacuum applications
Sheet handling and air movement
Reliable industrial operation

Vacuum Pump Brands Commonly Found in the Printing Industry

VacAir supplies and supports many of the vacuum pump brands commonly found on Roland printing machinery and associated print equipment, including:

If you are unsure which pump is fitted to your Roland press, send us the pump model number, data plate details or a photograph and we will help identify it.

Carbon Vanes, Filters and Spare Parts

Many vacuum systems fitted to printing machinery use dry running rotary vane pumps. These pumps rely on carbon vanes which wear over time and need periodic replacement.

VacAir can supply:

Using the correct vanes and filters is important. We manufacture our replacement vanes to equal the OEM exacting standards. We are accredited to ISO 9001: 2015 across our group. We also supply OEM parts and OEM vanes are available competitively priced too.

Vacuum Pump Repairs and Replacement Pumps

Where a vacuum pump has failed, VacAir can assist with repair, refurbishment or replacement options.

Our services include:

Vacuum pump repair
Fault diagnosis
Workshop assessment
Carbon vane replacement
Filter and service kit supply
Replacement vacuum pump supply
Emergency breakdown support
Workshop refurbishment of internal components ( e.g. rotors and shafts)

Where repair is uneconomical, we can recommend suitable replacement pumps and upgrade options.

Roland 200 Series	Becker / Rietschle Dry Running vane pumps	Carbon Vanes / Filters / Service Kits	Same day despatch on Vanes, Filters, Service Kits. Service and workshop repairs. New Pumps and refurbished Pumps. Loan Pumps.
Roland 300 Series	Rietschle / Rietschle Dry Running vane pumps	Carbon Vanes / Filters / Service Kits	Same day despatch on carbon vanes, Filters and kits. Service and workshop repairs. Refurbished pumps and service exchange pumps.
Roland 500 Series	Becker / Rietschle Claw and dry running rotary vane	Carbon Vanes / Filters / Service Kits	In stock for same day despatch on carbon vanes, Filters and kits. Service and workshop repairs. Refurbished pumps and service exchange pumps.
Roland 700 Series	Becker / Rietschle Claw and Side Chanel Blowers	Filters / Gear box oil.	Same day despatch on filters and oil. Service and workshop repairs. New Pumps and refurbished Pumps. Loan Pumps.
Roland 900 Series	Becker / Rietschle Claw and Side Chanel Blowers	Filters / Gear box oil.	Same day despatch on Filters and oil. Service and workshop repairs. New Pumps and refurbished Pumps. Loan Pumps.
Older Models : Rekord	Oil Lubricated rotary vane	Oil separators / Oil / Filters / Service Kits	Same day despatch on Vanes, Filters, Service Kits. Service and workshop repairs. New Pumps and refurbished Pumps. Loan Pumps.

Replacement Vacuum Pumps for Roland Printing Machinery

Selecting a replacement vacuum pump for a Roland press involves more than matching motor power alone. Airflow, vacuum level, duty cycle, mounting arrangement and pipework configuration all influence the correct replacement choice.

VacAir can identify suitable replacement pumps using:

• Existing pump make and model
• Pump data plate information
• Roland machine model
• Photographs of the installation
• Details of the fault or performance issue
• Required vacuum and airflow levels

We can often supply direct replacements, equivalent alternatives or upgraded solutions where original pumps have become obsolete or difficult to source.

BECKER-DVT-3.60 Vacuum and pressure pump

We can help identify and supply suitable replacement vacuum pumps for Roland printing machinery, including direct replacements and alternative options.

Have your pump model and serial number available to speed up identification ( from the pump ID plate ).The Becker DVT 3.60 shown is a popular model providing both vacuum and pressure air.

Spares and Service Kits

We supply carbon vanes, filters, oil ( vacuum pump oil and machine oil), service kits and repair components for many vacuum pumps used in the printing industry.

We hold all vanes, filters and service kits in stock available for same day despatch or collection from our trade counter.

Not only are we specialists in vacuum pump spare parts but we are experts in supply spares for older legacy pumps such as the Becker DVT 2. series and Rietschle CLFG models, keeping your older pumps running longer.

Repairs and Fault Diagnosis

Our engineers can assess faulty vacuum pumps and advise whether repair, refurbishment or replacement is the best option.

We service and repair all vacuum pumps on Roland machines and can supply many pumps on a service exchange basis, such as this Elmo Rietschle KTA 80 reducing your down time and costs drastically.

Why Choose VacAir?

VacAir combines vacuum pump knowledge with practical printing industry experience. This helps us understand both the pump itself and the role it plays within the printing machine.

Reasons to contact VacAir include:

Extensive printing industry experience
Senior management with 40 years’ experience at the UK Ryobi distributor
Expert knowledge of Heidelberg, Komori, Roland, Ryobi, RMGT and KBA printing machinery
Supply of vacuum pumps, carbon vanes, filters and spares
We service Pumps, and have been doing so since 1996
Technical support and troubleshooting
UK-wide service support
ISO 9001:2015 accreditation across our complete supply and service/repair operations.

Whether you require replacement carbon vanes, a complete vacuum pump or assistance diagnosing a vacuum system problem on Roland printing machinery, VacAir can help.

Need a Vacuum Pump for a Roland Printing Machine?

Call VacAir for replacement pumps, carbon vanes, filters, service kits and vacuum pump repair support.

0113 2088501

sales@vacair-superstore.com

Frequently Asked Questions

Can VacAir supply vacuum pumps for Roland printing machines?

Yes. We supply replacement vacuum pumps, carbon vanes, filters, service kits and repair components for many vacuum systems fitted to Roland printing presses. We can often identify the correct pump from the machine model, pump data plate or photographs.

What vacuum pumps are commonly used on Roland presses?

Roland printing machines may use dry running rotary vane pumps, claw vacuum pumps, oil lubricated rotary vane pumps and side channel blowers depending on the machine series and application. The exact pump fitted can vary between models and production years.

Can VacAir identify a Roland vacuum pump from a photograph?

In many cases, yes. If the pump identification plate is missing or difficult to read, photographs of the pump, motor, pipework and installation can often allow us to identify the pump and recommend a suitable replacement.

Why is my Roland press suffering from double-sheeting or feeder problems?

Vacuum-related faults are a common cause of sheet handling issues. Worn carbon vanes, blocked filters, vacuum leaks and reduced pump performance can all affect sheet separation and feeder operation. We can help diagnose the cause and recommend the appropriate repair or replacement solution.

Do Roland printing machine vacuum pumps require regular maintenance?

Yes. Filters, carbon vanes, oil and other service components wear during normal operation. Regular maintenance helps maintain vacuum performance, reduce breakdowns and extend pump life.

Can VacAir repair vacuum pumps removed from Roland presses?

Yes. We repair and refurbish many vacuum pumps used within the printing industry. Pumps can often be rebuilt with replacement bearings, seals, vanes and other internal components, providing a cost-effective alternative to purchasing a new pump.

Do you supply carbon vanes and service kits for Roland vacuum pumps?

Yes. We stock a wide range of carbon vanes, filters, oils, service kits and spare parts for many of the vacuum pumps commonly fitted to Roland printing machinery.

Does VacAir have experience supporting the printing industry?

Yes. Our team has extensive experience supporting vacuum systems used within commercial printing, packaging and carton production. Senior management also has many years of direct printing machinery experience, helping us understand both the vacuum pump and the machine it supports.

Trust VacAir Superstore for all your vacuum pump needs.

Tel: +44 0113 2088501 E: sales@vacair-superstore.com